Disconnecting the Autothrottle and Autopilot (Normal and Non-Normal Operations)

Mode Control Panel (MCP) showing A/T toggle and speed window

This article will examine the use of the autothrottle during normal operations and explore several non-normal conditions, highlighting both the advantages and potential drawbacks. It will also discuss the relationship between the autopilot and autothrottle, offering insight into why the recommended procedure is to operate them in unison, rather than using one without the other.

Note that single engine operation will not be addressed as this is a separate subject.

A search on aviation forums will uncover a plethora of comments concerning the use of the autothrottle which, combined with the use of the autopilot and non-normal procedures, can easily be misconstrued. An interesting discussion can be read on PPRuNe forum.

What is the Autothrottle

The Autothrottle (A/T) is a part of the Automatic Flight System (AFS) comprising the Autopilot Flight Director System (AFDS) and the flight management computer. The autothrottle provides automatic thrust control through all phases of flight and its functionality is designed to operate in unison with the Autopilot (A/P).

Autothrottle Use

The autothrottle is armed whenever the A/T toggle is set to the UP and latched position and the green-coloured annunciator is illuminated on the Mode Control Panel (MCP). The autothrottle is engaged when either the N1 or SPEED button annunciator is illuminated.

The autothrottle is usually engaged during the takeoff roll by pressing one or both TOGA buttons located under the thrust handles. TOGA, sometimes referenced as TO/GA (note diagonal line) is an abbreviation for Takeoff/Go-Around.

Stabilisation Criteria (during takeoff roll)

Allowing the engines to stabilize during the takeoff roll is important, as stabilisation prevents thrust asymmetry whereby one engine may spool at a slower rate during the commencement of takeoff thrust.

%N1 and %N2

TOGA is selected when %N1 readings stabilise for both engines (both arcs matched) at around 40%N1, and when the EGT numbers decrease slightly, typically after 2-3 seconds. Although %N1 (fan speed) is the primary reference for takeoff thrust monitoring, %N2 (core speed) which stabilises earlier at around 20-25% can also be monitored - but bear in mind %N2 is not the key metric.

The reason the autothrottle is used during takeoff, is to simplify thrust procedures during a busy segment of the flight and to ensure that both engines are generating similar thrust.

FMA Captain-side PFD showing n1 and TOGA annunciation during takeoff roll. A green coloured display indicates that a particular mode is active - green for go or green is live

Once engaged, the TOGA command mode will control the thrust outputs to the engines until the mode is exited, either at the designated altitude set on the MCP, or by activating another automaton mode such as Level Change (LVL CHG).

When TOGA is engaged, the Flight Mode Annunciator (FMA) will display N1 and TOGA. The FMA display indicates to the flight crew what the AFS is doing.

Important Point:

  • Always monitor the FMA to know what mode is selected and whether the mode is armed or engaged. The monitoring of the FMA cannot be understated.

The Autothrottle is Designed to be Coupled with the Autopilot

The autothrottle is a sophisticated automated system that will continually update thrust based on minor pitch and attitude changes and operates exceptionally well when coupled with the autopilot. But when the autopilot is not selected and the autothrottle is selected by itself, its reliability can be questionable.

Some individuals believe that during a landing with the autopilot off and the autothrottle engaged, a drop in airspeed, such as during the flare, will cause the autothrottle to apply thrust. While this is technically true, there is a lag between the initiation of the thrust command and the engines spooling to the commanded %N1. As a result, there is a risk of a tail strike as the aircraft’s pitch increases before the engines have produced the required thrust. Likewise, excessive wind gusts during the approach can lead to pitch coupling (discussed below).

The advantages of using the autothrottle and autopilot together (coupled) are:

  • Speed is stabilised;

  • Speed floor protection is maintained;

  • Task loading is reduced; and,

  • Flight crews can concentrate on visual manoeuvring and not have to be overly concerned with wind additives.

The disadvantages of using the autothrottle with the autopilot not selected are:

  • Additional crew workload and possible loss of situational awareness (due to workload);

  • Potential excessive and unexpected throttle movement caused by pitch and attitude changes;

  • Potential excessive airspeed when landing in windy conditions with gusts;

  • The potential for pitch coupling to occur (discussed below); and,

  • A loss of thrust awareness (out of the loop).

Important Point:

  • The autopilot and autothrottle should not be used independently of each another.

737 Next Generation thrust levers. TOGA and A/T disconnect buttons are just visible

Pitch Coupling

Pitch coupling occurs when the autothrottle system actively attempts to maintain thrust based on the aircraft’s pitch or attitude. It can occur when the autopilot is disconnected while the autothrottle remains engaged. In this situation, the pilot uses manual pitch and roll inputs to control the aircraft, while the autothrottle controls the thrust output.

The design of the 737 airframe is prone to pitch coupling because of its under wing mounted engines. The position of the engines cause the thrust vector to pitch upwards with increasing thrust and pitch down with a reduction in thrust.

When the autopilot is disconnected and the autothrottle is engaged, the pilot controls pitch manually while the autothrottle adjusts thrust to maintain airspeed. Because thrust changes influence pitch and pitch changes affect airspeed, the two systems can interact with each other. This coupling of pitch and thrust can create a roller‑coaster effect as the aircraft alternately increases and decreases pitch in response to pilot inputs and autothrottle driven thrust changes.

This coupling of pitch to thrust can be potentially hazardous; namely:

  1. When flying an approach due to the lower above ground altitude and airspeed (closer to Vref); and,

  2. In windy conditions whereby; the autothrottle will command the engine to spool up and down based on wind speed and gusts.

The autopilot and autothrottle have been designed to operate in unison, and the autopilot’s high level of fidelity can compensate for any variations in pitch and thrust output, as well as the inherent lag between commanded N1 settings and engine spool‑up.

A/T ARM toggle, N1 and speed button.  The N1 and speed button illuminate when either is in active mode.  In the image, the A/T is armed; however, the speed option is not selected (the annunciator is extinguished).  This enables thrust to be controlled manually

Autothrottle Non-Normal Operations (Arm Mode)

The primary function of the A/T ARM mode is to provide minimum speed protection.

The autothrottle system comprises two discrete functions - the A/T ARM toggle and the SPEED button, which operate either in combination or independently of each other. Both functions are accessed from the MCP.

During normal operations, the A/T ARM toggle is positioned in the UP position and the function of the SPEED button is coupled to the toggle. When selected, both functions display green-coloured lights on the MCP and the speed window displays the target speed.

During non-normal operations, the A/T ARM toggle and the SPEED button do not operate as a coupled system. To decouple the two functions, the SPEED button is pressed to disconnect the speed function. When disconnected, the green-coloured light will be extinguished and the speed window will be blank with no target speed displayed. This will place the autothrottle in the ARM mode.

When using the autothrottle in ARM mode, it is important to monitor the FMA to determine whether the autothrottle is armed or engaged. It is not prudent to rely solely on the green lights on the MCP, as these indications confirm only that a mode has been selected, not that it is actively engaged or performing as expected.

When in ARM mode, the FMA displays the word ARM in white letters within an outlined white box. Conversely, when the SPEED button is pressed (to engage speed mode), the colour of ARM changes from white (armed) to green (engaged).

Note that the outlined box on the FMA is initially displayed in white (armed/pre‑selected) to indicate that a mode change has been commanded. The box then changes to green (engaged) after approximately 10 seconds to signify the active mode.

Why Use ARM Mode

The primary purpose of decoupling speed from the autothrottle is to permit manual thrust control while retaining the autothrottle in the armed state. This can be advantageous during non-precision approaches. Recall that the autopilot and autothrottle must not remain engaged during the final stages of the approach and landing, except during an autoland.

The arming of the autothrottle is an expedient way to engage the autothrottle if a Go-Around is required - all that is required is to push the TOGA buttons on the thrust lever and the autothrottle will engage (rather than having to manually engage the autothrottle). This enables a Go-Around to be executed more expediently and with less workload.

If the approach proceeds smoothly and a go‑around is not required, the crew will, prior to landing, disengage the A/T toggle on the MCP by either manually moving the toggle to the OFF position or pressing the A/T buttons on the thrust levers. If the A/T toggle is not placed in the OFF position, the autothrottle system will automatically disconnect when the main wheels touch down, based on WOW logic (Weight‑on‑Wheels logic is triggered by the squat switches on the main landing gear, which activate when the shock strut is compressed by a predefined amount).

Although this procedure is favoured by some flight crews, this practice is not authorised by all airlines, with some company policies expressly forbidding the ARM A/T technique.

FMA display showing the relationship between the A/T toggle and the Speed button

The reason this procedure is prohibited by some airlines is the variety of approach types the 737 can fly. Crews accustomed to precision approaches, where this technique is unnecessary, may become uncertain about the autothrottle’s behaviour, and there have been several incidents in which crews failed to notice significant airspeed changes.

The recommendation by Boeing in the 737 Flight Crew Training Manual (FCTM) states:

‘The A/T ARM mode is not normally recommended because its function can be confusing. The primary feature the A/T ARM mode provides is minimum speed protection in the event the airplane slows to minimum manoeuvring speed. Other features normally associated with the A/T, such as gust protection, are not provided’. (When the A/T is armed and the SPEED button not selected).

Important Points:

  • It is important that, if the autothrottle is disconnected or in ARM mode, the crew maintains vigilant monitoring of the aircraft’s airspeed.

  • The ARM mode is not suitable for all approach types and usually is only used for non-precision approaches.

Speed Protection (Windy, Gusty and Turbulent Conditions)

The autothrottle system provides speed protection through airspeed and acceleration sensing; however, its effectiveness depends on correct use of wind additives and an understanding of how the system behaves in gusty or turbulent environments.

To ensure adequate wind and gust protection when using the autothrottle during an approach in windy conditions, the command speed should be set to the appropriate wind additive. This additive is derived from the prevailing wind speed, direction, and gusts, and typically ranges between Vref +5 and Vref +20. Applying a wind additive provides a safety buffer that accounts for fluctuations in wind velocity and reduces the likelihood of the autothrottle commanding a speed that drops below Vref.

In turbulent conditions, the autothrottle maintains a thrust level that averages higher than the minimum required in order to preserve the commanded approach speed.

When to Apply Additives to Vref

Although the concept is comparatively straightforward, there is often uncertainty about the appropriate speed additives to apply to Vref, particularly regarding whether the autothrottle is in use. To clarify the process:

  • If the autothrottle is to be engaged for landing (for example autoland), set the command speed to Vref+5. There is no need to add wind additives as the autothrottle logic already compensates for gusts through airspeed and acceleration sensing.

  • If the autothrottle will be disconnected (or not selected) for landing, set the command speed to Vref plus the appropriate wind additive to account for steady wind and gusts. This will ensure that speed protection is provided.

Table 1: Summary of A/T conditions, speed settings and reasons


Important Point:

  • Minimum speed protection is lost when the autothrottle is not engaged, or the SPEED function on the MCP is deselected.

Additional Information

A/T disengage button on throttle thrust lever (Captain-side).  This is an OEM throttle from a 737-300 series (classic).  The button is identical to that used in the NG with the exception that the thrust handles are usually white and not grey in colour.  Depressing this button will disconnect the autothrottle

Manual Override - Engaging the Clutch Assembly

Occasionally, for any number of reasons, the flight crew may need to override the autothrottle.

The Boeing autothrottle system incorporates a clutch mechanism that allows the flight crew to manually advance or retard the thrust levers while the autothrottle remains engaged. When the thrust levers are moved, the clutch automatically disengages the servo drive, placing the autothrottle in an overridden state for the duration of the manual input.

This clutch arrangement provides the capability for immediate manual thrust intervention, whether for abnormal situations, rapid thrust changes, or any circumstance requiring direct pilot control.

Correct Sequence for Disconnecting the Autopilot and Autothrottle

A commonly asked question is: “When is the autothrottle disconnected, and under what circumstances?” As with many aspects of operating the 737, the answer varies depending on the source, and different operators may teach slightly different techniques.

Traditionally, and in line with Boeing’s recommended method, the flight crew should disconnect the autothrottle at the same time as the autopilot. Disconnecting both systems allows full manual control of the aircraft. The pilot flying disconnects the autopilot by pressing the deselect button on the yoke (one click), pressing the CMD button, or lowering the disconnect bar on the MCP.

The autothrottle is disconnected simultaneously by pressing the autothrottle disconnect buttons on the thrust levers (one click) or by moving the A/T ARM switch on the MCP to the OFF position.

To silence the autopilot warning horn, the yoke‑mounted disconnect button is pressed a second time, or the flashing AFDS annunciator is pressed once. Similarly, the flashing A/T annunciator on the AFDS is cancelled by pressing the annunciator once.

Timing of Disconnect

Whilst disconnecting both the autopilot and autothrottle simultaneously is perfectly acceptable, it is generally preferable for the flight crew to do so in a controlled sequence. The autothrottle should be disconnected immediately before the autopilot, as the autothrottle’s logic responds more quickly than the autopilot’s.

One click disengages the autothrottle, a second click cancels the warning, a third click disconnects the autopilot, and a fourth click silences the aural alert.

Whether this makes a measurable difference is difficult to quantify, but a calm, deliberate disconnection sequence, with a slight pause between clicks, appears far more controlled and elegant than rapidly clicking multiple times in quick succession.

At What Altitude Should the Autothrottle be Disconnected

A common preference amongst flight crews, when flying a non-precision approach, is to disconnect the autopilot and autothrottle no later than 1500 feet AGL. This is the altitude at which the aircraft should be fully configured for landing, with landing checks completed, the landing gear down, flaps set to 30, and the aircraft established within the required vertical and lateral tolerances.

That said, the altitude is not fixed unless specified by airline policy. A useful maxim is to use the Decision Height (DH) or Minimum Descent Altitude (MDA) as the point at which to disconnect the autothrottle.

Disconnecting the autopilot and autothrottle earlier in the approach provides additional time to transition from automated to manual flight and to establish a feel for the aircraft before landing.

Many flight crews, particularly experienced pilots confident in manual flying, regularly choose to hand‑fly the aircraft. Some will fly from 10,000 feet to landing using the FD, ILS, VNAV, and LNAV cues on the PFD, supported by the ND for situational awareness. Hand‑flying the approach is widely enjoyed, even though it remains one of the most demanding phases of flight.

Important Point:

  • Whenever the aircraft is being hand‑flown with the autothrottle disconnected, it is essential to closely monitor airspeed. This is particularly critical on final approach, where thrust can decay quickly and bring the aircraft close to stall speed.

Hand Flying Without Automation

The benefit of flying with the autopilot and autothrottle disconnected is the ease with which the aircraft can be manoeuvred. The crew sets the appropriate %N1 to produce the thrust required to maintain the desired airspeed; gone are the thrust surges that occur as the autothrottle attempts to maintain speed. This technique is often referred to as ‘flying by the numbers’.

Granted, it takes considerable time and patience to become proficient at manual flying in a variety of conditions, but the overall enjoyment increases significantly.

Company Policies

Airline policies often dictate how a flight crew will operate an aircraft, and while some policies are expedient, they are more often based on economic considerations for the company.

Policies vary with respect to autothrottle use. For example, Ryanair, Air New Zealand, and Kenya Airways require the autopilot and autothrottle to be disconnected simultaneously. QANTAS follows a similar approach; however, they specify an altitude by which disconnection must occur (1500 feet AGL) and stipulate that the autothrottle is to be disconnected before the autopilot, with a distinct pause between each disconnection.

If an airline does not publish a policy, the decision is left to the discretion of the flight crew.

Simulator Nuances

The above information primarily discusses the systems as they operate in the real aircraft. Whether these systems are functional in a simulation depends on the avionics suite in use (Sim‑Avionics, Project Magenta, ProSim737, etc.).

For example, the autothrottle may not maintain the speed selected on the MCP under certain conditions, such as during turns in high winds. In the real aircraft, the crew would manually override the autothrottle. However, if the throttle hardware or avionics suite does not support manual override, the next best option is to either:

  • Disconnect the autothrottle and manually adjust thrust; or

  • Press the SPEED button on the MCP to place the autothrottle in ARM mode, allowing manual control of thrust. Once the manoeuvre is complete, the autothrottle can be re‑engaged by pressing the SPEED button again.

If your throttle does not support manual override, or the avionics suite does not model this functionality, the second option is an effective way to compensate for the limitation.

Final Call

There is little argument that the use of the autothrottle is a major benefit in reducing task loading; however, as with other automated systems, this benefit can come at a cost. This has led several airlines to introduce policies prohibiting the use of the autothrottle without the autopilot. Pitch coupling, excessive vertical speed, and incorrect thrust settings can all contribute to hard landings, possible nose‑wheel collapse, undesirable ground‑effect behaviour, or even controlled flight into terrain.

Ultimately, the decision to use the autopilot and autothrottle as a coupled system rests with the pilot in command and depends on crew experience, environmental conditions, and airline policy. However, Boeing’s recommendation is to avoid using the autothrottle without the autopilot engaged.

Additional Information:

Acronyms and Glossary

  • A/P – Autopilot.

  • A/T – Autothrottle.

  • AFDS – Autopilot Flight Director System
.

  • Command Speed - the target airspeed that the autothrottle (A/T) is trying to maintain.

  • FCTM – Flight Crew Training Manual (Boeing Corporation).

  • FMA – Flight Mode Annunciator.

  • Manual Flight – Hand flying aircraft. A/P and A/T disconnected.

  • MCP – Mode Control Panel.

  • Minimal Speed Protection – Function of the A/T when engaged. The A/T has a reversion mode which will activate according to the condition causing the reversion (placard limit). (For example, flaps, gear, etc).

  • Pitch Coupling – The coupling of A/T thrust to the pitch of the aircraft. A/T thrust increases/decreases as aircraft pitch and attitude changes. Pitch coupling occurs when the A/P is disconnected, but the A/T is engaged.

  • Selected/Designated Speed – The speed that is set in the speed window of the MCP.

  • SPEED button – Located on the MCP the SPEED button (when not illuminated) disconnects the speed from the autothrottle system whilst keeping the autothrottle in the armed mode.

  • Take Off/Go Around (TOGA) – Takeoff Go-around command mode. This mode is selected during takeoff roll by depressing one of two TOGA buttons beneath the throttle levers.

  • Vref – Landing reference speed.

B737 Autothrottle (A/T) - Normal and Non-Normal Operations

Mode Control Panel (MCP) showing A/T on/off solenoid switch and speed window.  The MCP shown is the Pro model manufactured by CP Flight in Italy

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The Autothrottle (A/T) is part of the Automatic Flight System (AFS) comprising the Autopilot Flight Director System (AFDS) and the autothrottle.  The A/T provides automatic thrust control through all phases of flight. 

The autothrottle functionality is designed to operate in unison with the Autopilot (A/P), Nevertheless, a flight crew will not always adhere to this use, some crews preferring to fly manually or partially select either the autopilot or autothrottle.

A search on aviation forums will uncover a plethora of comments concerning the use of the autothrottle which, combined with autopilot use and non-normal procedures, can be easily be misconstrued.  An interesting discussion can be read on PPRuNe.

This post will examine, in addition to normal A/T operation, some of the non-normal conditions, their advantages and possible drawbacks.  Single engine operation will not be addressed as this is a separate subject.

Additional Information:

Autothrottle (A/T) Use

The autothrottle is engaged whenever the A/T toggle is armed and the speed annunciator is illuminated on the Mode Control Panel (MCP).  Either of these two functions can be selected together or singularly. 

The autothrottle is usually engaged during the takeoff roll by pressing the TO/GA buttons located under the thrust lever handles.  This is done when %N1 stabilises for both engines at around 40%N1.  This will engage the autothrottle in the TO/GA command mode.  The reason the autothrottle is used during takeoff is to simplify thrust procedures during a busy segment of the flight.

FMA Captain-side PFD showing TO/GA annunciated during takeoff roll

Once engaged, the TO/GA command mode will control all thrust outputs to the engines until the mode is exited, either at the designated altitude set on the MCP, or by activating another automaton mode such as Level Change (LVL CHG).  When TO/GA is engaged, the Flight Mode Annunciator (FMA) will announce TO/GA providing a visual cue.

The use of the autothrottle is at the discretion of the pilot flying, however, airline company policy often dictates when the crew can engage and disengage the A/T. 

The Flight Crew Training Manual (FCTM) states:

‘A/T use is recommended during takeoff and climb in either automatic or manual flight, and during all other phases of flight’.

When to Engage / Disengage the Autothrottle

A question commonly asked is: ‘When is the autothrottle disengaged and in what circumstances’  Seemingly, like many aspects of flying the Boeing aircraft, there are several answers depending on who you speak to or what reference you read.

In the FCTM, Boeing recommends the autothrottle be used only when the autopilot is engaged (autopilot and autothrottle coupled).

In general, a flight crew should disengage the autothrottle system at the same time as the autopilot.  This enables complete manual input to the flight controls and follows the method recommended by Boeing.

My preference during an approach is to disconnect the autothottle and autopilot no later than 1500 feet AGL.  This corresponds to the altitude that the aircraft must be in landing configuration, gear down, flaps 30 and within vertical and lateral navigation constraints with landing checks completed.  Disconnecting the autothrottle and autopilot earlier in the approach provides additional time to transition from automated flight to manual flight, and establish a 'feel' for the aircraft before landing. 

It's not uncommon that  flight crew will manually fly the aircraft, especially 'old school' pilots who are very conversant with hand flying.   I know some crews that will fly from 10,000 feet to landing using the Flight Director (FD), ILS, VNAV and LNAV cues on the Primary Flight Display (PFD) for guidance and the information displayed on the Navigation Display (ND) for situational awareness.  Many pilots enjoy hand-flying the aircraft during the approach phase.

Important Point:

  • Whenever hand flying the aircraft with the autothottle not engaged, it's very important to monitor the airspeed.  This is especially so during the final approach, when thrust can easily decay to a speed very close to stall speed.

The Autothrottle is Designed to be Coupled with the Autopilot

The autothrottle is a sophisticated automated system that will continually update thrust based on minor pitch and attitude changes, and operates exceptionally well when coupled with the autopilot.  But, when the autopilot is not selected and the autothrottle selected, its reliability can be questionable.

Some crews believe that if a landing is carried out with the autopilot off and the autothrottle engaged, and a fall in airspeed occurs, such as during the flare, then the autothrottle will apply thrust which has the potential to cause a tail strike.  Likewise, if during the approach there are excessive wind gusts, pitch coupling (discussed below) may occur.

The advantages of using the autothrottle and autopilot together (coupled) are:

(i)      Speed is stabilized;

(ii)     Speed floor protection is maintained;

(iii)    Task loading is reduced; and,

(iv)    Flight crews can concentrate on visual manoeuvring and not have to be overly concerned with wind additives

The disadvantages of using the autothrottle with the autopilot not selected are:

(i)     Additional crew workload and possible loss of situational awareness (due to workload);

(ii)    Potential excessive and unexpected throttle movement caused by pitch and attitude changes;

(iii)   Potential excessive airspeed when landing in windy conditions with gusts;

(iv)   The potential for pitch coupling to occur (discussed below); and,

(v)    A loss of thrust awareness (out of the loop).

Important Point:

  • The autopilot and autothrottle should not be used independent of one another.

737 Next Generation thrust levers

Boeing 737 Design

The design  of the 737 airframe is prone to pitch coupling because of its under wing mounted engines.  The engine position causes the thrust vector to pitch up with increasing thrust and pitch down with a reduction in thrust.

The autothrottle is designed to operate in conjunction with the autopilot, to produce a consistent aircraft pitch under normal flight conditions.  If the autopilot is disengaged but the autothrottle remains engaged, pitch coupling may develop.

Pitch Coupling

Pitch coupling is when the autothrottle system actively attempts to maintain thrust based on the pitch/attitude of the aircraft. It occurs when the autopilot is not engaged and manual inputs (pitch and roll) are used to control the aircraft. 

If the pitch inputs are excessive, the autothrottle will advance or retard thrust in an attempt to maintain the selected MCP speed.   This coupling of pitch to thrust can be potentially hazardous when manually flying an approach, and more so in windy conditions.

Scenario - pitch coupling

For example, imagine you are in level flight with autothrottle engaged and the autopilot not engaged, and a brief wind change causes a reduction in airspeed. The autothrottle will slightly advance the throttles to maintain commanded speed. This in turn will cause the aircraft to pitch slightly upwards, triggering the autothrottle to respond to the subsequent speed loss by increasing thrust, resulting in further upward pitch. The pilot will then correct this by pushing forward on the control column to decease pitch. As airspeed increases, the autothrottle will decrease thrust causing the aircraft to decrease more in pitch.

The outcome is that a coupling between pitch and thrust will occur causing a roll-a-coaster type ride as the aircraft increases and then decreases pitch, based on pilot input and autothrottle thrust control.

A/T ARM solenoid, N1 and speed button.  The N1 and speed button illuminate when either is in active mode.  In the image, the A/T is armed; however, the speed option is not selected (the annunciator is extinguished).  This enables thrust to be controlled manually

Autothrottle Non-Normal Operations (Arm Mode)

The primary function that the A/T ARM mode is to provide minimum speed protection.  A crew can ARM the throttle but not have it linked to a speed.  To configure the autothrottle in ARM mode, the  A/T toggle solenoid on the MCP is set to ARM, but the SPEED button is not selected (the annunciator is not illuminated).

Scenario - speed button not selected during approach

Some flight crews prefer during an approach, to arm the autothrottle, but not have the speed option engaged (speed annunciator extinguished). 

By doing this during a non-precision approach, it enables a Go-Around to be executed more expediently and with less workload  (the pilot flying only has to push the TO/GA buttons on the thrust lever and the autothrottle will engage).

If the approach proceeds smoothly and a Go-Around is not required, the crew will prior to landing, disengage the A/T solenoid switch on the MCP by either manually 'throwing' the toggle or pressing the A/T buttons located on the thrust levers.  Although favoured by some flight crews, this practice is not authorized by all airlines, with some company policies expressly forbidding the ARM A/T technique.

The recommendation by Boeing in the B737 Flight Crew Training Manual (FCTM) states:

‘The A/T ARM mode is not normally recommended because its function can be confusing. The primary feature the A/T ARM mode provides is minimum speed protection in the event the airplane slows to minimum maneuvering speed. Other features normally associated with the A/T, such as gust protection, are not provided’.  (When the A/T is armed and the speed button option not selected).

Autothrottle Speed Protection and Vref in Windy, Gusty and Turbulent Conditions

To provide sufficient wind and gust protection, when using the autothrottle during an approach in windy conditions, the command speed should set to the correct wind additive based on wind speed, direction and gusts (between Vref+5 and Vref +20).  

The use of an additive creates a safety envelope that takes into account potential changes in wind speed and minimises the chance of the autothrottle commanding a speed that falls below Vref.  Remember, that as wind speed varies the autothrottle will command a thrust based on the speed.

During turbulence, the autothrottle will maintain a thrust that is higher than necessary (an average) to maintain command speed (Vref).

Important Points:

  • When the autothrottle is not engaged, or the speed option on the MCP deselected, minimum speed protection is lost.

  • Always add a wind additive to Vref based on wind strength and gusts.  Doing so provides speed protection when the autothrottle is engaged.

Refer to Crosswind Landings Part 2 for additional information on Vref.

A/T disengage button on throttle thrust lever.  This is an OEM throttle from a B737-300 series.  The button is identical to that used in the NG with the exception that the handles are usually white and not grey in colour.  Depressing this button will disengage the autothrottle and disconnect the A/T solenoid switch on the MCP

Manual Override - Engaging the Clutch Assembly

Occasionally, for any number of reasons, the flight crew may need to override the autothrottle. 

The Boeing autothrottle system is fitted with a clutch assembly that enables the flight crew to either advance or retard the thrust levers whilst the autothrottle is engaged.  By moving the thrust levers, the clutch assembly is engaged and the autothrottle goes offline whilst the levers are moved.

The clutch is there to enable the autothrottle to be manually overridden, such as in an emergency or for immediate thrust control.

ProSim737 does not (as at 2018) support manual autothrottle override.

Simulation Nuances

The above information primarily discusses the systems that operate in the real aircraft.  Whether these systems are functional in a simulation, depends on the avionics suite used (Sim Avionics, Project Magenta, etc).

For example, the autothrottle may not maintain the speed selected in the MCP during particular circumstances (for example, turns in high winds). If this occurred in the real world, a crew would manually override the autothrottle.  However, if the avionics suite does not have this functionality, then the next best option is to either:

(i)      Disengage the autothrottle and manually alter thrust; or,

(ii)     Deselect the speed annunciator on the MCP.

Deselecting the speed annunciator will cause the throttle automation to be disengaged; however, the autothrottle will remain in the armed mode.  The second option is a good way to overcome this shortfall of not having manual override.  By deselecting the speed option, the thrust levers can be jiggled forward or aft to adjust the airspeed.  When the speed has been rectified by manual input, the autothrottle can be engaged again by depressing the speed  button.

It's important if the autothrottle is not engaged, or is in the ARM mode, that the crew maintains vigilance on the airspeed of the aircraft.  There have been several incidents in the real world whereby crews have failed to observe airspeed changes.

Manual Flying (no automation engaged)

The benefit of flying with the autothrottle and autopilot not engaged is the ease that the aircraft can be maneuvered.  The crew sets the appropriate %N1 that produces the correct amount of thrust to maintain whatever airspeed is desired; gone are the thrust surges as the autothrottle attempts to maintain airspeed.

Granted, it does take considerable time and patience to become competent at flying manually in a variety of conditions, but the overall enjoyment increases three-fold.

Company Policies

Airline policies often dictate how a flight crew will fly an aircraft, and while some policies are expedient, more often than not they are based on economics (cost savings) for the company in question.

Policies vary concerning autothrottle use.  For example, Ryanair has a policy to disconnect the autothrottle and autopilot simultaneously, as does Kenya Airways.  Air New Zealand and QANTAS have a similar policy, however, define an altitude that disconnection must occur at or before.   If an airline doesn't have a policy, then it's at the discretion of the flight crew who should follow Boeing's recommendation in the FCTM.

Confusion and Second Guessing - Vref with A/T Engaged or Disengaged

There is considerable confusion and second guessing when it comes to determining the Vref to select dependent on whether the autothrottle is engaged or disconnected at landing.  To simplify,

  • If the autothrottle is going to be disconnected before reaching the threshold, the command speed should be adjusted to take into account winds and gusts (as discussed above and refer to Crosswind Landings Part 2).  It's vital to monitor airspeed when the autothrottle is not engaged as during the approach the speed can decay close to stall speed.

  • If the autothrottle is to remain engaged during the landing (as in an autoland precision approach), the command speed should be set to Vref +5.  This provides speed protection by keeping the engine thrust at a level that is commensurate with the Vref command speed.  If wind and gust indicate a higher additive speed, then this should be added to Vref.

Refer to Wind Correction Function (WIND CORR) for information on how to use the Wind Correction function in the CDU.

Final Call

There is little argument that the use of the autothrottle is a major benefit to reduce task loading; however, as with other automated systems, the benefit can come at a cost, which has lead several airlines to introduce company policies prohibiting the use of autothrottle without the use of the autopilot; pitch coupling, excessive vertical speed, and incorrect thrust can lead to hard landings and possible nose wheel collapse, unwanted ground effect, or a crash into terrain.

Ultimately, the decision to use or not use the autothrottle and autopilot as a coupled system is at the discretion of the pilot in command, and depends upon the experience of the crew flying the aircraft, the environmental conditions, and airline company policy.  However,  the recommendation made by Boeing preclude autothrottle use without the autopilot being engaged.

Disclaimer

The content in this post has been proof read for accuracy; however, explaining procedures that are convoluted and often subjective, can be challenging.  Occasionally errors occur. If you observe an error, please contact me so it can be rectified.

Acronyms and Glossary

  • A/P – Autopilot (CMD A CMD B).

  • A/T – Autothrottle.

  • AFDS – Autopilot Flight Director System
.

  • Command Speed - In relation to the Autothrottle, Command Speed is Vref +5 knots.

  • FCTM – Flight Crew Training Manual (Boeing Corporation).

  • FMA – Flight Mode Annunciator.

  • Manual Flight – Full manual flying. A/T and A/P not engaged.

  • MCP – Mode Control Panel.

  • Minimal Speed Protection – Function of the A/T when engaged.  The A/T has a reversion mode which will activate according to the condition causing the reversion (placard limit). (For example, flaps, gear, etc).

  • Pitch Coupling – The coupling of A/T thrust to the pitch of the aircraft.  A/T thrust increases/decreases as aircraft pitch and attitude changes.  Pitch coupling occurs when the A/P is not engaged, but the A/T is enabled.

  • Selected/Designated Speed – The speed that is set in the speed window of the MCP.

  • Take Off/Go Around (TO/GA) – Takeoff Go-around command mode.  This mode is engaged during takeoff roll by depressing one of two buttons beneath the throttle levers.

  • Vref – Landing reference speed.

Updated and Amended 04 July 2019

B737 Throttle Quadrant - Automated Thrust Lever Movement

Autothrottle arming switch is a solenoid operated switch clearly identified on the main Instrument Panel (MCP).  The switch is linked to the IAS/MACH speed window (adjacent) and to two A/T disconnect buttons located either side of the throttle lever handles. cp flight pro mcp

In this final post dealing with the conversion of the 737-500 throttle quadrant. I will discuss the automation and movement of the throttle thrust levers and touch on some problems that occurred.  I will also briefly discuss the installation and use of potentiometers.  Part of this post will be repetitive as I briefly discussed automation in an earlier post.

Avoiding Confusion - Automation

To avoid confusion, automation refers only to the movement of the two throttle thrust levers in relation to the %N1 output.  These N1 limits and targets are provided by the Flight Management Computer (FMC) and normally are used by the Autopilot Flight Director System (AFDS) and the Auto Throttle (A/T) to maintain airspeed and/or thrust setting.  

Automation and Movement - Interface Cards

Automation is the use of CMD A or CMD B (autopilot) to control the %N1 outputs from the Autothrottle (logic), and motorization is the moving of the throttle levers in unison with %N1 output.  To achieve this seamlessly, two interface and one controller card are used.

Alpha Quadrant Cards (2):  Each  motor controller card has the automation logic programmed directly to the card (via propriety software).  One card controls Auto Pilot CMD A while the other card controls Autopilot CMD B.

Phidget Advanced Servo Card (2):  This card acts as an interface and bridge between the Alpha Quadrant cards and the flight simulator platform used.

The card does not provide movement for the throttle thrust levers; this is controlled by a Phidget Motor Controller card.

Leo Bodnar BUO 836 A Joystick Controller Card:  This card will register in Windows the movement of levers, buttons and switches on the TQ.  Calibration of this card is done first in Windows, then in Flight Simulator (FSX/P3D), FSUIPC or the avionics suite used; for example, ProSim737.

The interface cards are mounted forward of the MIP within the Throttle Interface Module (TIM) and are connected to the throttle unit by custom VGA straight-through cables and to the computer by a single USB cable.

Main Controller Cards

The controller card I have used is not a Phidget card but a specialist card often used in robotics (Alpha Quadrant card).  The software to program the card has been independently developed by a software engineer and does not utilize Phidgets.

The technology used in the controller card is very similar to that utilized by NASA to control their robotic landers used in the space industry.  The technology is also used to control robots used in the car industry and in other mass production streams.  One of the benefits of the card is that it utilizes a software chip (firmware) that can be easily upgraded, reprogrammed, or replaced.  

The Alpha Quadrant cards provide the logic to operate the throttle automation (the movement of the thrust levers) and act as a bridge between the two cards and the avionics suite.

Being able to program each card allows replication of real aircraft logic and systems.  Whenever possible, these systems and their logic have been faithfully reproduced.

oem throttle. toga switches clearly seen

CMD A/B Autopilot - Two Independent Systems

Most throttle units only use one motor controller card which controls either CMD A or CMD B; whichever autopilot you select is controlled by the same card.  

In the real aircraft to provide for redundancy, each auto pilot system is separate.  This redundancy has been duplicated by using two Alpha Quadrant controller cards, rather than a single card.  Each controller card has been independently programmed and wired to operate on a separate system.  Therefore, although only one CMD is operational at any one time, a completely separate second system is available if CMD A or B is selected on the MCP.

Synchronized or Independent Lever Motorization

Synchronization refers to whether the two throttle thrust levers, based upon separate engine %N1 outputs, move in unison with each other (together) or move independently.

In earlier Boeing aircraft, such as the 707, 727 and 737 classics, the levers were roughly synchronized; however, the Next Generation has as a computer-operated fuel control system which can minutely adjust the %N1 of each engine.  This advanced fuel management can be observed in a real aircraft whereby each throttle lever creeps forward or aft independent of the other lever.

Programming flight simulator to read separate %N1 outputs for each engine, and then extrapolating the data to allow two motors to move the throttle levers independently is possible; however, the outputs are often inaccurate (for varying reasons).  This inaccuracy can often be observed on reproduction throttle units that exhibit a gap between lever one and lever two when automating %N1 outputs.  

It was decided to maintain the older system and have both levers synchronized.  Although this is not replicating the Next Generation system, it does make calibration easier.  If in the future incremental thrust lever movement is required, it’s a matter of adding another 12 Volt motor to the front of the throttle bulkhead to power the second thrust lever.  

Autothrottle activation will advance both thrust levers in unison to the fmc calculated %N1 output

Be aware that although both thrust levers are synchronized, the throttle handles may still show a slight difference in position in relation to each other.  This is caused by the varying tension that needs to be maintained on the fan belt connecting the 12 Volt motor to the mechanical system beneath the thrust levers.

Another aspect to note is that the position of the thrust levers during automation is arbitrary and is a visual representation of the %N1 output; it may or may not reflect the exact position on the throttle arc that the thrust lever would be placed if moved manually (by hand with Autothrottle turned off).  

Although the throttle is automated, manual override (moving the thrust levers by hand) is possible at any time, provided the override is within the constraints of the aircraft logic (programmed into the Alpha Quadrant card), and that provided by the flight avionics (ProSim737).  

Power Requirements and Mechanics

To provide the power to move the throttle thrust levers, a 12 Volt motor previously used to power electric automobile windows, is mounted forward of the throttle bulkhead (see image at bottom of post).  Connected to the motor's pulley is a fan belt that connects to the main pulley located beneath the thrust levers.  To enable the thrust levers to move in unison, a slip clutch, which is part of the main pulley assembly, is used.  

Captain-side TO/GA button is clearly seen below lever handles.  The button at the end of the handle is the Autothrottle disconnect button

ProSim737 Limitations - TO/GA and Auto Throttle Override

Unfortunately, concerning automation the ProSim737 is deficient in two areas: TO/GA and A/T Override.

(A)  TO/GA

In the real aircraft, the flight crew advances the thrust levers to power 40%N1 (or to whatever the airline policy dictates), allows the engines to spool, and then pushes the TO/GA button/s.  Pressing TO/GA causes the throttle to go on-line and to be controlled by the AFDS logic.  The throttle levers then advance automatically to whatever %N1 the logic deems appropriate based on takeoff calculations.

As at the time of writing. If you're using ProSim737, this will NOT occur.  Rather, you will observe the thrust levers retard before they advance (assuming you have moved the thrust levers to %40 N1).  The reason for this is nothing to do with how the throttle is calibrated, FSUIPC or anything else.  ProSim737 software controls the %N1 outputs for the automation of the thrust levers and the developer of the software has not fine-tuned the calibration in the software to take into account real-world avionics logic.  This thread located on the ProSim737 forum provides additional information. 

I have not tested Sim Avionics, but have been told this issue doesn't occur in their avionics suite.

There are two workarounds:  Engage TO/GA from idle (hardly realistic) or push the thrust levers to around 80% N1, allow the engines to spool, then push TO/GA.  Anything less that around 80% N1 will cause the thrust levers to retard before advancing.

Latest ProSim737 release (V133)

The latest version of ProSim737 (V-133) has provided improvement to the above issue.  Throttles can now be advanced to ~60% N1 and TOGA engaged without the throttle levers retarding.  This is possible ONLY if you calibrate the throttle levers within ProSim and allow ProSim to control the throttle output logic.  if you calibrate within FSUIPC then the same issue will apply.

According to ProSim developers, this issue is probably related to the calibration of the ProSim servo output. When you press TO/GA, the current N1 is taken and calculated back to a throttle percentage. This throttle percentage, when combined with the servo calibration data from ProSim results in a servo output. The servo calibration at the moment only has 2 calibration points, which are 0 and 100%. This results in a linear behavior between the two points, while depending on the construction of the throttle, the relationship might be non-linear. This would require a multi point calibration which is hard to do at the moment, because a throttle does not have exact readouts of the current position, so it will be hard to calibrate a 50% point.

This may need improvement in the code to auto calibrate the throttle system.

It's hoped that future release of ProSim737 will rectify this issue.

(B) Autothrottle Manual Override

In the real aircraft, manual override is available to a flight crew and the thrust levers can be retarded with the Autothrottle engaged.  When the flight crew release pressure on the thrust levers the Autothrottle will take control again and return the thrust levers to the appropriate position on the throttle arc dependent upon the speed indicated in the speed window of the MCP.

ProSim737 will not temporarily disconnect (manual override) the Autothrottle.  

At the time of writing, there is no workaround to solve this.

Potentiometers

There are many types of potentiometers; the two types most commonly used in flight simulation are the linear and rotary types. Linear potentiometers are inexpensive, often have a +- percentage variance, are compact, have a minimal throw depending upon the size of the device, and are not immune to contaminates building up on their carbon track. 

The last point is worth mentioning, as it is wrongly assumed that a potentiometer will remain correctly calibrated for the life of the unit.  General wear and tear, dust, and other debris will accumulate on the potentiometer; any of which may cause calibration and accuracy problems.  Keeping the potentiometers free of dust is important.

Rotary potentiometers (which may have a string attached) are very accurate, are in a sealed case and have very minimum chance of contamination. They are also made too exacting standards, are larger in size, and are expensive.

To read further about potentiometers

QAMP secured to base of throttle unit.  Thumb screws are visible on each corner of the plate.  A possible add on modification to reduce the risk of dust contamination to the potentiometers is a plastic cover that fits over the plate (a lunch box)

Calibration of Potentiometers

The main method of calibrating the position of the thrust levers is by calibrating the potentiometer in Windows, then in FSX followed by fine tuning in FSUIPC (if needed).  

At the moment I am using linear potentiometers; therefore, at some stage cleaning or replacement may be required.   The 737 throttle quadrant is not cavernous and only certain sized potentiometers will fit into the unit; this combined with other parts and wiring means that the potentiometers are often inaccessible without removing other components.  

To allow speedier access to the potentiometers, a Quick Assess Mounting Plate was designed.

quick access mounting plate (QAMP). four linear potentiometers are mounted to the plate. Two grub screws secure the plate to the throttle chassis

Quick Access Mounting Plate (QAMP)

The potentiometers are mounted directly onto a custom-made aluminum plate that is attached to the inside of the throttle unit by solid thumb screws.   To access the plate, the side inspection cover of the throttle is removed (a few screws) followed by turning the thumb screws on the access plate.  This releases the plate.

A similar plate has been designed and constructed for use with the stand-by potentiometer that controls the flaps.  A more detailed picture of the QAMP can be seen here..

Below is a video showing the movement of the thrust levers with the autothrottle engaged recorded during a test flight. 

 
 

Teething Issues with the Throttle Conversion

It was envisaged that more problems would have surfaced than have occurred.  The major issues are outlined below:

(A) Trim Wheels

An early problem encountered was that the trim wheels when engaging generated considerable noise.  After checking through the system, it was discovered that the two-speed rotation of the trim wheels were causing the two nuts that hold each of the trim wheels in place to become loose.  This in turn caused the trim wheels to wobble  slightly generating undue noise.  

Solution:

Tighten the two nuts at the end of the rod that holds the two trim wheels in place.

(B) Flaps 5 Not Engaging

The problem with the flaps 5 micro-button has been discussed in an earlier post.  To summarize, when you moved the flaps lever to flaps 5 the correct flaps were not selected on the aircraft or registered on the PoKeys 55 interface card.  Several hours were spent checking connections, micro-buttons, wiring and the custom VGA cables that connect the flaps section of the quadrant to the appropiate interface module; the problem could not be discovered.  

Solution:

One of the two Belkin powered hubs located within the IMM had been replaced with another powered unit.  It appears the problem was that the replacement hub had too low a voltage, as a replacement with a higher voltage solved the problem.

(C) Throttle Thrust Levers Not Synchronizing (A/T on)

The two thrust levers of the quadrant did not synchronize when the Auto Throttle (A/T) was engaged; one lever would always be ahead or behind of the other.  At other times they would split apart (do the splits) when A/T was engaged.  

Solution:

The problem was easily solved by altering the tension on the slip clutch nut.  When the nut was  tightened, both levers moved together as one unit.  The secret was finding the appropriate torque.

(D) Throttle Thrust Levers Difficult To Move in Manual Mode (A/T Off)

The ability to move the thrust levers in manual mode (Autothrottle turned off) was not fluid and the levers occasionally snagged or were sticky when trying to move them.  

The fan belt is barely visible linking the pulley of the motor to the main pulley inside the quadrant

This is caused by the fan belt not moving smoothly through the groove of the pulley wheel.   The Autothrottle when engaged overrides any stickiness due to the power and torque of the Auto Throttle motor.

Solution:

Unfortunately, there isn’t a lot you can do to rectify this issue as it’s a by-product of using a mechanical system in which the fan belt is central to the consistent operation of the unit.  

The conundrum is that if you tighten the fan belt too much you will be unable to manually move the thrust levers as they will be exceptionally stiff and difficult to move (as you are pushing against the tension of the fan belt); however, if you loosen the fan belt too much, although the levers will move fluidly by hand, the fan belt may not have enough tension to move the levers when Auto throttle is engaged.  It’s a matter of compromise; selecting an appropriate in-between tension to allow acceptable manual and Autothrottle operation.

A more reliable method is to use a small gearbox, a simple slip clutch and a coupler to connect to the spur gear.  Another option is to use an electrical system.

Further thought needs to be done in this area before a decision is made to replace the fan belt system.  If a new system is incorporated, the change-out will be documented in a future post.

Conclusion

Despite some of the shortcomings to this conversion, in particular the mechanical fan belt system, the throttle unit shows a marked improvement on the earlier 300 series conversion. 

Since the project began there has been three throttle conversions, and wth each conversion has built upon knowledge learnt from earlier conversions.  Initially there was the 737-300 conversion in 2012, which was converted in a rudimentary way and only operated in manual mode.  This was followed by the conversion of the 737-500 throttle in 2016.  This throttle was then rebuilt and upgraded in 2017.

Further Information

  • A summary of the articles that address the conversion of the 737-500 series throttle quadrant conversion, and the rebuild and update can be found in Flight Controls/Throttle Quadrant.

Acronyms and Glossary

  • AFDS - Autopilot Flight Director system

  • A/T – Autothrottle

  • CMD A/B - Autopilot on/off for system A or system B

  • Flight Avionics Software - Sim Avionics, ProSim737 or similar

  • FMC - Flight Management Computer

  • MCP - Main Control Panel

  • QAMP – Quick Access Mounting Plate

  • Throttle Arc – The arc of the thrust levers from the end of the blocks to fully forward.  The term refers to the curved piece of aluminum that the throttle levers are moved along

  • TO/GA - Takeoff Go-around switch

  • %N1 -  Very simply explained, %N1 is throttle demand and as N1 (and N2) spin at absurdly high speeds, it is easier to simply reference a percentage and display that to the crew. It's much easier for our brains to interpret a value on a scale of 0-100% rather than tens of thousands of RPM